Overview

Get the results you want whether you're in training or trying to shed a few pounds with the Livestrong LS8.0T folding treadmill. The LS8.0T is equipped with a 2.5-horsepower continuous-duty motor, powerful enough to deliver speeds of 0.5 to 12 miles per hour and an incline range of 0 to 12 percent (in 0.5-percent increments). As a result, you don't have to compromise when working out--a must when training hard. The treadmill is also extremely comfortable thanks to the MaxComfort cushioning system. The system's adjustable cushioning technology allows you to customize your workout with a softer or firmer feel. With more support for each part of your stride, you'll recover quicker between workouts.


Specifications


Pictures



Wiring Diagram


Parts

https://fitnessgraveyard.com/collections/livestrong-treadmill-parts


PartDescriptionURL
1000111476Johnson Fitness 1000111476 Motor Control Board AFG HORIZON

https://treadmillfactory.ca/products/johnson-fitness-1000111476-motor-control-board-afg-livestrong-horizon

https://www.fitnessrepairparts.com/cart/ViewItem/49014509

Problem



Motor Control Board

Pictures


Board Layout

Schematic



Chips

PartPackagingManufacturerDescriptionURLDatasheet

F30U60ST


TO-220F-2Fairchild Semiconductor

Power Diode

30Amperes,600Volts Single Insulated Package Ultra Fast Recovery Epitaxial Diode

https://www.findchips.com/detail/f30u60/229119968-Taiwan%20Semiconductor?quantity=1

https://www.veswin.com/product-F30U60ST.html


Alternative: 

https://www.mouser.ca/ProductDetail/Vishay/VS-ETU3006FP-M3?qs=sGAEpiMZZMtox2qOsdqmC0eHCI9CQPWaRO8yk7NJ2S8%3D


OR

https://www.onsemi.com/pdf/datasheet/ffpf30ua60s-d.pdf


OR

https://www.mouser.ca/ProductDetail/onsemi/RURP3060?qs=sGAEpiMZZMueQxo7L%2FBPyF09REKHpFFZ

Requires TO-220 insulation Kit

https://www.mouser.ca/ProductDetail/Aavid/4880SG?qs=sGAEpiMZZMtffRBI%2F27p9JYW0t%252B%2F3jzEGvu8gWZ9pJc%3D

A13210 mm between leadsLelonCapacitor 680uF, 200v

https://www.mouser.ca/ProductDetail/Lelon/LSG681M2D-2540?qs=Y6HSjCmVMmsSFLrzeQ73KA%3D%3D


Alternative:

https://www.mouser.ca/ProductDetail/Nichicon/LGR2D681MELA40?qs=Z3Dcwn12tY3vbf%252Bvdia1Mg%3D%3D


IRFP260NMOSFET

https://www.mouser.ca/ProductDetail/Infineon/IRFP260N?qs=sGAEpiMZZMua%252Bgb89%252BTvM14gkw5lvIhj8Vs7uxjiQ0A%3D

https://www.mouser.com/catalog/specsheets/international%20rectifier_irfp260n.pdf

https://www.vishay.com/docs/91215/91215.pdf

Other Chips - Not Replaced
SDT-S-112Relay

12v 10A

250VAC, 30VDC


http://www.farnell.com/datasheets/1846829.pdf
RS207Bridge RectifierSunB2A
https://www.tme.eu/Document/d3a172b985a974f931d945323264d945/rs201-rs207.pdf
5L0380R

Power Switch(FPS)

Fairchild
https://www.datasheet-pdf.info/entry/5L0380R

https://www.datasheet-pdf.info/attach/1/3619092488.pdf

LM 339

ST ez82718


Low-power quad voltage comparators

LOC: U3/U4

STMicroelectronics
https://www.st.com/en/amplifiers-and-comparators/lm339.htmllm339.pdf

Repair

We identified that the MOSFET, power diode and the large capacitors needed replacement on our motor control board.

Replacement Parts

PartSpecificationOriginal Part#Replacement Part#Image
MOSFETPower MosfetIRFP260NIRFP260N

2x Capacitors

Aluminum Electrolytic Capacitors - Snap In 680uF 200 Volts 20%

LSG681M2D-2540LGR2D681MELA40

Power Diode

Forward Current: 30A,

Reverse Voltage: 600V

Ultra Fast Diode

Fully isolated package

F30U60ST

VS-ETH3006FP-M3

(IDEAL)

RURP3060 with TO-220 insulation Kit

(Another Option)


Completed Work

PICS





Securing Screws

The board originally had an acetone based lacquer application done to the screws to vibration proof the screws.

Could use nail polish or a thread locker (loctite) as an alternative.





Useful Information

Testing a MOSFET

A simple test to determine if the MOSFET has failed is to check for open circuit between Drain and Source.

Set multi-Meter to Diode Mode

Positive LeadNegative LeadExpectation
DrainSource

Open Circuit

Testing the Treadmill Motor

https://www.youtube.com/watch?v=Ckn5pOMPHHY


Reverse Engineered Circuit for another Treadmill


Another:


References

ReferenceURL
User Manual

Sercice Manual

FoulkesBrau #24 - Lets find the fault on this Trojan treadmill control board DCMD57P PT 1https://www.youtube.com/watch?v=gPR6Np6AoN4&t=1s
FoulkesBrau #41 - Lets find the fault on this Trojan treadmill control board DCMD57P PT 2https://www.youtube.com/watch?v=OrgnpCaxX2s
FoulkesBrau #42 - Lets finally repair the fault on this Trojan treadmill control board DCMD57P PT 3https://www.youtube.com/watch?v=ErWV33JC440
271 How to Repair Circuit for TreadMill - Circuit Explained /Troubleshootinghttps://www.youtube.com/watch?v=maw1yFxSSjA&t=0s
Heatsinking considerations for Common Cathode Rectifying Diodehttps://electronics.stackexchange.com/questions/447336/heatsinking-considerations-for-common-cathode-rectifying-diode
Electrical Engineering Stack Exchangehttps://electronics.stackexchange.com/