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Table of Contents


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Assumptions


18650 Battery Assumptions

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  • Would need to step down the voltage to 12v which may introduce some losses.
  • Could not charge it off of the car 

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Configuration

Battery Spec

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3S56P - (

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130 Ah)

SpecificationValue
Nominal Voltage (3 x 3.7v)11.1v
Max Voltage (3 x 4.2v)12.6
Min Voltage (3 x 3.0v)9v
Cells in Series for Voltage3

Parallel Cells to Get Capacity

80Ah/2.0Ah

6456
Total Cells Required192168
SpecificationDetails
Capacity112-128-147.2 8 Ah
Cell Capacity2.0-2.3 Ah
Cells 3x643x56=192 cells

Battery Capacities

https://docs.google.com/spreadsheets/d/1mlgodp0UQAi1QGu0aGxJdH-wnCkg5dZosCjmBs_kSDo/edit#gid=0

Rpackr Configuration:

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168 cells


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The Plano 50 Cal Ammo Box will can hold 2 of these packs for a total of 150Ah ( 192 cells (about 150Ah).


Battery Management System

50A BMS

3Series 50A 11.1V/12V/12.6V BMS PCB Protection Board for 18650 3S 100A Li-ion Lithium 18650 BMS Battery Charger Protection Board Battery Cell with Balance

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discharge release voltage detection voltage detection delay protection current
Features
Continuous Discharge Current: 50A
Momentary Discharge Current: 150A
Charge Voltage:
FeatureDetails
Large discharge current100A
Instantaneous discharge current150A
Charging voltageOvercharge detection voltage 12.6V
Large charge current10A
Charge Current: 50A
Overcharge Detection Voltage: 4.28±0.05V025V
Overcharge protection delayProtection Delay: 0.5S
Overcharge release voltageCancel Voltage: 4.08±0.1V
Power balance detection voltageBalance Detection Voltage: 4.20±0.05VPower balance release voltageOver discharge detection voltage025V
Balance Cancel Voltage: 4.20±0.05V
Electricity balance current42±5mA
Balance Current: 60±5mA
Over-discharge Detection Voltage: 2.8±0.1V
Overdischarge detection delayOver-discharge Detection Delay: 0.1S
Over
-discharge Cancel Voltage: 3.0±0.1V
Overcurrent
Detection Voltage: 150mV
Overcurrent
Detection Delay: 9mS
Overcurrent
200±10A
Overcurrent protection release conditionDisconnect the load
Short circuit protection conditionsExternal load short circuit
Short circuit detection delay250uS
Main circuit conduction resistance≤25mΩ
Working current≤20uA
Sleep current (when battery is over)≤10uA
Size8.2x5.1cm/3.23x2.01inch

Test Results of Batteries

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Protection Current: 200±10A
Protection Cancel Condition: Disconnect Load
Short Circuit Protection Condition: Outside Load Short Circuit
Short Circuit Detection Delay: 250uS
Protection Cancel Condition: Disconnect Load
Main Circuit Conduction Internal Resistance: ≤25mΩ
Working Current: ≤30uA
Sleeping Current(Battery Over-discharge): ≤10uA
Operating Temperature:﹣30℃~﹢80℃
Size: 75×51.5×15mm/2.95×2.02×0.59"


100A BMS

3Series 50A 11.1V/12V/12.6V BMS PCB Protection Board for 18650 Li-ion Battery Cell with Balance


Battery Hookup Modem Batteries

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Almost every pack we opened had the light blue lg cells, some had dark blue lg cells with the same specs. Either way they are all name brand cells, the best ones out there

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Packaging


I bought Plano 50 Cal Ammo Box, Black

Interior dimensions: 11.25" x 5.5" x 7" 

Build

Battery Capacities

https://docs.google.com/spreadsheets/d/1mlgodp0UQAi1QGu0aGxJdH-wnCkg5dZosCjmBs_kSDo/edit#gid=0


Rpackr Configuration:

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Build Pictures

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Revised Build Pictures

Added 100A BMS and additional wiring to support the load. Then added terminals and USB and 12V port.

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Added a battery meter

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References

ReferenceURL
Buying Used Batterieshttps://batteryhookup.com/
Battery Pack Calculatorhttp://repackr.com/