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Table of Contents


Lithium

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Assumptions

18650 Battery Assumptions

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Battery Spec 3S30P - 60Ah

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Parallel Cells to Get Capacity

60Ah/2.0Ah

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Dimensions (mm)
1 cell: 18mm x 65mm

(long pack)

=18*3 x 18*30 x 65

=54mm x  540 mm x 65mm

(3 rows on 30 cells)

=18*9  x 18*10 * 65

=162 x 180 x 65

4.25” x 10.6” x 2.6”

If battery stops being useful at 10.8 for some appliances (AC Inverter), then we would end up getting 50% the capacity of the 3S battery pack. 

My solar battery charger supports the 3S configuration.

Pack Distribution

Using rePackr.com:

Image Removed

Pack Dimensions 

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Battery Spec 3S40P - 80Ah

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Parallel Cells to Get Capacity

80Ah/2.0Ah

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Battery Spec 4S20P - 40Ah 

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Parallel Cells to Get Capacity

40Ah/2.0Ah

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Would need to step down the voltage to 12v which may introduce some losses but would allow us to use the full capacity of the batteries.

Test Results of Batteries

Spreadsheet: 88af-18650.xls

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Phosphate (LiFePO4) Battery Pack

I have 96x2=192 cells

Assumptions

LiFePO4 26650 Battery Assumptions

SpecificationValue
Nominal Voltage3.2v
Max Voltage3.6v
Cutoff Voltage2.0v
Capacity2300mAh

Battery Spec 4S24P - 48Ah (based on salvaged batteries)

SpecificationValue
Nominal Voltage (4 x 3.2v)12.8v
Max Voltage (4 x 3.6v)14.4v
Min Voltage (4 x 2.0v)8v
Cells in Series for Voltage4

Parallel Cells to Get Capacity

48Ah/2.0Ah

24

Total Cells Required96

Dimensions (W x L x H)

1 cell: 26mm x 65mm

pack size: 26*4 x 26*24 x 65


104mm x   624mm x 65mm

Salvaged Batteries

Picked up a couple of BAE UPS battery packs.

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Could use 3 BMSs for this configuration or just one.


Someone else's solution

Battery Charger

Solar Charger

ALLPOWERS 20A Solar Charge Controller Solar Panel Battery Intelligent Regulator with USB Port Display 12V/24V

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Max Input: 18V, 320W, 17A

Battery Examples

Tesla's Power Wall


CapacityAh @12VCost
7 Kwh

=7000/12

=583 Ah

$3,000 US
10 Kwh

=10000/12

=833 Ah

$3,500 US


Jehu's Power Wall

SpecDetails
Capacity4.4Kwh
Ah @12V366 Ah
#cells600
Cell 18650

References

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