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  • Frame type: Folding
  • Drive motor: 2.5 continuous-duty horsepower
  • Speed range: 0.5 to 12 mph
  • Incline range: 0 to 12 percent (in 0.5 percent increments)
  • Running area: 20 by 55 inches
  • Cushioning: MaxComfort cushioning system
  • Display: Backlit LCD and 2 LED feedback windows
  • Programs: 9
  • Workouts: Manual, Weight Loss 1 and 2, Power Walk 1 and 2, Walk/Run 1 and 2, Incline, and Livestrong.com
  • Workout tracking: Livetrack Interactive technology
  • Quick speed keys: Yes
  • Quick incline keys: Yes
  • Heart rate: Contact grips
  • Built-in speakers: Yes
  • Personal fan: Yes, blower
  • Capacity: 325 pounds
  • Folded dimensions: 36 by 63 by 44 inches (W x H x D)
  • Unfolded dimensions: 36 by 60 by 70 inches (W x H x D)
  • Weight: 187 pounds
  • Warranties: Lifetime on frame and motor, 2 years on parts, 1 year on labor

    About Livestrong Fitness
    Manufactured by Johnson Health Tech, Livestrong Fitness equipment is a proud partner of the Lance Armstrong Foundation. Livestrong offers a complete line of home fitness equipment, including treadmills, elliptical trainers, and exercise bikes, as well as Livestrong by Matrix commercial fitness equipment. With Livestrong Fitness, you can find the perfect fitness solution for any budget, goal, or lifestyle.


Pictures


Wiring Diagram

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Maintenance

Adjusting the Belt

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https://partswww.johnsonfitnessyoutube.com/htm0791-01-ls8-0t-tm641-tm652-canadian-2011watch?v=pGeEeJjC_xk&list=PL167DD561683352AD&index=2

https://fitnessgraveyard.com/collections/livestrong-treadmill-parts

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www.youtube.com/watch?v=iL4mS2PoYAw&list=PL167DD561683352AD&index=3

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https://

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www.youtube.

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com/watch?v=XyPedy7HtzM


Lubricating the Belt

https://www.

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youtube.com/

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Speed Sensor & Optical Disk

This part contains the optical disc. If the optical disc is not necessary please order 080869 which contains the speed sensor without the optical disc.

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Problem

  • Short when powered on. Trips breaker.
  • Problem resides on the motor control board. MLH0910PC Johnson.

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Motor Control Board

Pictures

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LED Blink Codes

Blink Codes for Lower Motor Control Board 1000111476

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Poor contact or
damage to the
optical encoder

** Motor not running will trigger this code as well.

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Workflows

Board Layout

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Schematic

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Chips

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F30U60ST

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Power Diode

30Amperes,600Volts Single Insulated Package Ultra Fast Recovery Epitaxial Diode

https://www.findchips.com/detail/f30u60/229119968-Taiwan%20Semiconductor?quantity=1

https://www.veswin.com/product-F30U60ST.html

Alternative: 

https://www.mouser.ca/ProductDetail/Vishay/VS-ETU3006FP-M3?qs=sGAEpiMZZMtox2qOsdqmC0eHCI9CQPWaRO8yk7NJ2S8%3D

OR

https://www.onsemi.com/pdf/datasheet/ffpf30ua60s-d.pdf

OR

https://www.mouser.ca/ProductDetail/onsemi/RURP3060?qs=sGAEpiMZZMueQxo7L%2FBPyF09REKHpFFZ

Requires TO-220 insulation Kit

https://www.mouser.ca/ProductDetail/Aavid/4880SG?qs=sGAEpiMZZMtffRBI%2F27p9JYW0t%252B%2F3jzEGvu8gWZ9pJc%3D

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https://www.mouser.ca/ProductDetail/Lelon/LSG681M2D-2540?qs=Y6HSjCmVMmsSFLrzeQ73KA%3D%3D

Alternative:

https://www.mouser.ca/ProductDetail/Nichicon/LGR2D681MELA40?qs=Z3Dcwn12tY3vbf%252Bvdia1Mg%3D%3D

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https://www.mouser.com/catalog/specsheets/international%20rectifier_irfp260n.pdf

https://www.vishay.com/docs/91215/91215.pdf

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Relay

Coil: 12 VDC

30A 240VAC

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Relay

12v 10A

250VAC, 30VDC

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Bridge Rectifier

2A

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https://www.datasheet-pdf.info/attach/1/3619092488.pdf

LM 339

ST ez82718

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Low-power quad voltage comparators

LOC: U3/U4

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watch?v=eqwhy2Fbypw&list=PL167DD561683352AD&index=4

https://www.youtube.com/watch?v=q9dl_BM0L9M

https://www.youtube.com/watch?v=M8c1Jz4nqKQ


Calibrating the Treadmill

https://www.youtube.com/watch?v=e9rM1gkqXPs&t=79s


Updating the Firmware (Couldn't get this to work)

Mac OS

  1. Download the “ROM.bin” file in the references section below.
  2. Insert your LIVESTRONG USB flash drive, allowing a few seconds for it to be installed into your computer.
  3. By using the Finder tool, locate the flash drive in the “Devices” section.
  4. Open up the “LS” folder and look for a folder named “FW”.
  5. If “FW” does not exist, create a new folder by selecting File > New Folder, and name the folder “FW”.
  6. Copy the ROM.bin file to your “FW” directory.
  7. That’s it! Your LIVESTRONG USB flash drive now contains the new firmware needed to update your equipment.
  8. Refer to your Owners Manual for instructions on how to update your equipment using the file copied to your USB drive.


Frequently Asked Questions

What brand of lubricant should I use on the running deck?

All LIVESTRONG® Fitness treadmills use lubricant that is 100 percent silicon. Important: it must be 100 percent silicon and not have other ingredients mixed in. It comes in oil or spray, but oil usually lasts longer.



Creating Your Own Programs

Using a USB drive formatted FAT32:

  • create a folder structure as follows: Main folder called LS, with 3 sub-folders underneath named: FW, PROGRAMS and USERS:

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  • we will place our exercise XML files in the PROGRAMS folder


Sample Exercise Program

Code Block
<?xml version="1.0" encoding="utf-8"?>
<program>
  <models>
     <1>LS13_0T</1>
     <2>LS10_0T</2>
     <3>LS8_0T</3>
     <4>LSPRO1</4>
     <5>LSPRO2</5>
     <6>LS13_0T_C1</6>
  </models>
  <package>FUSION</package>
  <psn>000001</psn>
  <name>7MIN/KM -- TEST</name>
  <version>H101S101</version>
  <levelamount>1</levelamount>
  <segamount>18</segamount>
  <parameters>
    <parameter>
      <id>1</id>
      <name>time</name>
    </parameter>
    <parameter>
      <id>2</id>
      <name>incline</name>
    </parameter>
    <parameter>
      <id>3</id>
      <name>speed</name>
    </parameter>
    <parameter>
      <id>4</id>
      <name>resistance</name>
    </parameter>
    <parameter>
      <id>5</id>
      <name>message</name>
    </parameter>
    <parameter>
      <id>6</id>
      <name>repeat</name>
    </parameter>
  </parameters>
  <levels>
    <!-- Level 1 -->
    <level>
      <t>25</t>

      <!-- Warm Up - 30s, 0 incline, 2.5 km/h -->
      <e><1>30</1><2>0</2><3>25</3>6>0</6></e>

      <!-- Run Event - 30s, incline 1, 5.3 km/h -->
      <e><1>30</1><2>1</2><3>53</3><6>1</6></e>

      <!-- Run Event - 30s, incline 2, 5.3 km/h -->
      <e><1>30</1><2>2</2><3>53</3><6>1</6></e>

      <!-- Run Event - 30s, incline 3, 5.3 km/h -->
      <e><1>30</1><2>3</2><3>53</3><6>1</6></e>

      <!-- Cool down - 30s, 0 incline, 2.5 km/h -->
      <e><1>30</1><2>0</2><3>25</3><6>0</6></e>
    </level>
  </levels>
</program>


We are interested in the XML under levels. You can define multiple difficulty levels.


Tag
<t>

total time of the run in minutes

<e>event
<1>time in seconds for the event
<2>incline
<3>

speed in mph or km/h depending on your configuration (53 = 5.3)

<6>0 = warm up/cool down, 1 = run (event repeats to fill time)


Other observations:

  • Fails to function properly if <6> has no values set to 1
  • Anything you specify with a Repeat value of 1 will repeat (in the defined order) to get to the desired time specified in <t>.
  • Comments between level and events cause the time not to get passed along


Plug your USB key in, your Livestrong treadmill and you will given the option to import the new routine.


Distance Info

Km/hour

Miles/hour

Min/km

7.5

4.66

8

8.6

5.34

7

10

6.21

6

12

7.46

5

13.4

8.33

4:30



Miles/hour

Km/h

Min/km

23.2-

3

4.8

12.30

4

6.4

9.24

5

8.1

7:25

6

9.7

6:11

7

11.3

5.19

8

12.9

4:39

9

14.5

4:08


5.5 min/km - 6.4mph 10.3kph - 5k=29:07

6.0 min/km - 6.21mph 10kph - 5k=30:00

6.5 min/km - 5.72mph 9.2kph - 5k=32:36

7.0 min/km - 5.34mph 8.6kph - 5k=34:53


https://www.depicus.com/swim-bike-run/pace-conversion-chart

MMBT3904LT1

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SOT-23

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NPN Transistor

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PNP Transistor

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Repair

We identified that the MOSFET (Q3), power diode (D5) and the large capacitors needed replacement on our motor control board. We also had to replace a resistor (R11) which was mark as being 33 ohms but tested at 10K on the board. Ended up replacing this with a 47 ohm through hole resistor.

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Replacement Parts

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Aluminum Electrolytic Capacitors - Snap In 680uF 200 Volts 20%

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Forward Current: 30A,

Reverse Voltage: 600V

Ultra Fast Diode

Fully isolated package

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VS-ETH3006FP-M3

(IDEAL)

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RURP3060 with TO-220 insulation Kit

(Another Option)

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Securing Screws

The board originally had an acetone based lacquer application done to the screws to vibration proof the screws.

Could use nail polish or a thread locker (loctite) as an alternative.

Useful Information

Testing a MOSFET

A simple test to determine if the MOSFET has failed is to check for open circuit between Drain and Source.

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Set multi-Meter to Diode Mode

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Open Circuit

Testing the Treadmill Motor

https://www.youtube.com/watch?v=Ckn5pOMPHHY

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  • Disconnect the motor connections from the control board.
  • Add paperclips to the connectors to facilitate connecting.
  • Connect the paperclips to the battery. (Red to +, black to -) Use fully charge 9V battery or larger (drill battery).
  • Motor should start to go.

Reverse Engineered Circuit for another Treadmill

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Another:

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References

ReferenceURL
User Manual
Sercice

Treadmill Guide

Service Manual

FoulkesBrau #24 - Lets find the fault on this Trojan treadmill control board DCMD57P PT 1https://www.youtube.com/watch?v=gPR6Np6AoN4&t=1sFoulkesBrau #41 - Lets find the fault on this Trojan treadmill control board DCMD57P PT 2

Parts Diagram 

Parts List

Software Updatehttps://
www
web.
youtube.com/watch?v=OrgnpCaxX2sFoulkesBrau #42 - Lets finally repair the fault on this Trojan treadmill control board DCMD57P PT 3https
archive.org/web/20150706155558/http://www.
youtube
livestrongfitness.com
/watch?v=ErWV33JC440271 How to Repair Circuit for TreadMill - Circuit Explained /Troubleshooting
/support/software-update
LS8.0T Treadmill (TM641 | TM652) ROM v102 09
Service How-To Videoshttps://www.youtube.com/
watch
playlist?
v=maw1yFxSSjA&t=0sHeatsinking considerations for Common Cathode Rectifying Diode
list=PL167DD561683352AD
TRAINING PLANS BY PETER PARK
https://
electronics
web.
stackexchange
archive.
com
org/
questions
web/
447336/heatsinking-considerations-for-common-cathode-rectifying-diodeElectrical Engineering Stack Exchangehttps
20150706224828/http://
electronics
www.
stackexchange
livestrongfitness.com:80/content/fitness-fusion-workouts
Treadmill Motor Speed Controller Circuit
FITNESS FUSION
Download of Fitness Fusion Treadmill programstreadmill_fusion.zip
How to create your own workout in .prg (XML) format for Livestrong treadmillhttps://www.
homemade-circuits
joe0.com/
treadmill-motor-speed-controller-circuit/HORIZON FITNESS TREADMILL FAULT DIAGNOSIShttps://electro-medical.blogspot.com/2015/05/horizon-fitness-treadmill-fault.html
2014/09/06/how-to-create-your-own-workout-in-prg-xml-format-for-lifestrong-treadmill/