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Overview

Get the results you want whether you're in training or trying to shed a few pounds with the Livestrong LS8.0T folding treadmill. The LS8.0T is equipped with a 2.5-horsepower continuous-duty motor, powerful enough to deliver speeds of 0.5 to 12 miles per hour and an incline range of 0 to 12 percent (in 0.5-percent increments). As a result, you don't have to compromise when working out--a must when training hard. The treadmill is also extremely comfortable thanks to the MaxComfort cushioning system. The system's adjustable cushioning technology allows you to customize your workout with a softer or firmer feel. With more support for each part of your stride, you'll recover quicker between workouts.


Specifications

  • Frame type: Folding
  • Drive motor: 2.5 continuous-duty horsepower
  • Speed range: 0.5 to 12 mph
  • Incline range: 0 to 12 percent (in 0.5 percent increments)
  • Running area: 20 by 55 inches
  • Cushioning: MaxComfort cushioning system
  • Display: Backlit LCD and 2 LED feedback windows
  • Programs: 9
  • Workouts: Manual, Weight Loss 1 and 2, Power Walk 1 and 2, Walk/Run 1 and 2, Incline, and Livestrong.com
  • Workout tracking: Livetrack Interactive technology
  • Quick speed keys: Yes
  • Quick incline keys: Yes
  • Heart rate: Contact grips
  • Built-in speakers: Yes
  • Personal fan: Yes, blower
  • Capacity: 325 pounds
  • Folded dimensions: 36 by 63 by 44 inches (W x H x D)
  • Unfolded dimensions: 36 by 60 by 70 inches (W x H x D)
  • Weight: 187 pounds
  • Warranties: Lifetime on frame and motor, 2 years on parts, 1 year on labor

    About Livestrong Fitness
    Manufactured by Johnson Health Tech, Livestrong Fitness equipment is a proud partner of the Lance Armstrong Foundation. Livestrong offers a complete line of home fitness equipment, including treadmills, elliptical trainers, and exercise bikes, as well as Livestrong by Matrix commercial fitness equipment. With Livestrong Fitness, you can find the perfect fitness solution for any budget, goal, or lifestyle.

Pictures



Wiring Diagram


Parts

https://parts.johnsonfitness.com/htm0791-01-ls8-0t-tm641-tm652-canadian-2011

https://fitnessgraveyard.com/collections/livestrong-treadmill-parts


PartDescriptionURLCompatible Models
1000111476Johnson Fitness 1000111476 Motor Control Board AFG HORIZON

https://treadmillfactory.ca/products/johnson-fitness-1000111476-motor-control-board-afg-livestrong-horizon

https://www.fitnessrepairparts.com/cart/ViewItem/49014509

Horizon CT7.1
082406

Speed Sensor & Optical Disk

This part contains the optical disc. If the optical disc is not necessary please order 080869 which contains the speed sensor without the optical disc.

See https://parts.johnsonfitness.com/htm0791-01-ls8-0t-tm641-tm652-canadian-2011
080869Speed Sensor

Problem

  • Short when powered on. Trips breaker.
  • Problem resides on the motor control board. MLH0910PC Johnson.



Motor Control Board

Pictures


LED Blink Codes

Blink Codes for Lower Motor Control Board 1000111476

Number of
LED Blinks
StatusDescriptionPossible Problem
Component
1Works normallyWorks normally-
2Optical Encoder without
feedback
The optical encoder is without
feedback for 3 seconds during start
procedure or 1 second during workout.

Poor contact or
damage to the
optical encoder


** Motor not running will trigger this code as well.

3OverloadThe motor current is over rated tor
more than & seconds
Motor
4Speed is too largeThe motor power components are
damaged or speed up too fast.
Motor
5The safety key is offThe safety key is off.Safety Key
6The incline motor is stuck
or has lost efficiency
There is no signal to the MCB when the
incline motor is energized.
Incline Motor
7Communication abnormalNo or abnormal communication
between the console and MCB.
Console Cable,
UCB, or MCB
8Bad connection between
the incline motor and the
MCB
The incline motor cannot go back to
absolute "O" degrees.
Incline Motor or
MCB


Workflows



Board Layout

Schematic

Here is a partial schematic created by tracing the board. It is far from complete but could be helpful in the future.



Chips

PartMarkingPackagingManufacturerDescriptionURLDatasheet

F30U60ST



TO-220F-2Fairchild Semiconductor

Power Diode

30Amperes,600Volts Single Insulated Package Ultra Fast Recovery Epitaxial Diode

Fairchild F30U60ST


Alternatives: 

VS-ETU3006FP-M3

FFPF30UA60S

RURP3060 with TO-220 insulation Kit

A132A13210 mm between leadsLelonCapacitor 680uF, 200v

LSG681M2D-2540


Alternative:

LGR2D681MELA40


IRFP260N


MOSFETIRFP260N

datasheet

Other Chips - Not Replaced
MP3508NMP3508N
SunBBridge RectifierMP3508
JQX-105F-1JQX-105F-1


Relay

Coil: 12 VDC

30A 240VAC

JQX-105F-1
SDT-S-112


Relay

12v 10A

250VAC, 30VDC


datasheet
RS207

SunB

Bridge Rectifier

2A


datasheet
5L0380R


FairchildPower Switch(FPS)5L0380R

datasheet

LM 339

ST ez82718


LM 339


STMicroelectronics

Low-power quad voltage comparators

LOC: U3/U4

LM339lm339.pdf
A817 123A817 123

Optocoupler, Phototransistor Output, High Reliability, 5300 VRMSSFH615AAdatasheet
6N136 1049T1



High Speed Optocoupler, 1 MBd,
Photodiode with Transistor Output
6N136-X009T

MMBT3904LT1


1AM

SOT-23

Fairchild

NPN Transistor


datasheet
MMBT39062ASOT-23Fairchild

PNP Transistor



Repair

We identified that the MOSFET (Q3), power diode (D5) and the large capacitors needed replacement on our motor control board. We also had to replace a resistor (R11) which was mark as being 33 ohms but tested at 10K on the board. Ended up replacing this with a 47 ohm through hole resistor.



Replacement Parts

PartSpecificationOriginal Part#Replacement Part#Image
MOSFETPower MosfetIRFP260NIRFP260N

2x Capacitors

Aluminum Electrolytic Capacitors - Snap In 680uF 200 Volts 20%

LSG681M2D-2540LGR2D681MELA40

Power Diode

Forward Current: 30A,

Reverse Voltage: 600V

Ultra Fast Diode

Fully isolated package

F30U60ST

VS-ETH3006FP-M3

(IDEAL)

RURP3060 with TO-220 insulation Kit

(Another Option)

Securing Screws

The board originally had an acetone based lacquer application done to the screws to vibration proof the screws.

Could use nail polish or a thread locker (loctite) as an alternative.


Useful Information

Testing a MOSFET

A simple test to determine if the MOSFET has failed is to check for open circuit between Drain and Source.

Set multi-Meter to Diode Mode

Positive LeadNegative LeadExpectation
DrainSource

Open Circuit

Testing the Treadmill Motor

https://www.youtube.com/watch?v=Ckn5pOMPHHY

  • Disconnect the motor connections from the control board.
  • Add paperclips to the connectors to facilitate connecting.
  • Connect the paperclips to the battery. (Red to +, black to -) Use fully charge 9V battery or larger (drill battery).
  • Motor should start to go.



Reverse Engineered Circuit for another Treadmill


Another:


References

ReferenceURL
User Manual

Sercice Manual

FoulkesBrau #24 - Lets find the fault on this Trojan treadmill control board DCMD57P PT 1https://www.youtube.com/watch?v=gPR6Np6AoN4&t=1s
FoulkesBrau #41 - Lets find the fault on this Trojan treadmill control board DCMD57P PT 2https://www.youtube.com/watch?v=OrgnpCaxX2s
FoulkesBrau #42 - Lets finally repair the fault on this Trojan treadmill control board DCMD57P PT 3https://www.youtube.com/watch?v=ErWV33JC440
271 How to Repair Circuit for TreadMill - Circuit Explained /Troubleshootinghttps://www.youtube.com/watch?v=maw1yFxSSjA&t=0s
Heatsinking considerations for Common Cathode Rectifying Diodehttps://electronics.stackexchange.com/questions/447336/heatsinking-considerations-for-common-cathode-rectifying-diode
Electrical Engineering Stack Exchangehttps://electronics.stackexchange.com/
Treadmill Motor Speed Controller Circuithttps://www.homemade-circuits.com/treadmill-motor-speed-controller-circuit/
HORIZON FITNESS TREADMILL FAULT DIAGNOSIShttps://electro-medical.blogspot.com/2015/05/horizon-fitness-treadmill-fault.html




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